Corn grits processing equipment How much is a set? What is the whole process flow? Many users are not familiar with the whole processing technology of corn after purchasing corn grits processing equipment Huayu Wantong Quadrennial Corn processing equipment Later, we will have relevant instructions. This requires the equipment operators to master the operating skills to achieve a certain application efficiency of the equipment. Huayu Wantong introduces the whole process and production process of corn grits processing equipment to you:
1. Material selection: corn with plump grains and free from mildew and moth eaten shall be used as raw materials, and yellow or white corn can be used.
2. Cleaning: remove all kinds of impurities in the corn, such as stones, iron wires, straw sticks, etc., and screen through a 6mm diameter sieve to remove small grains of corn and soil to obtain corn with uniform grain size. This process requires the use of a cleaner, which not only saves labor, but also can obtain high-quality corn seeds.
3. Peeling and degerming: the cleaned corn shall be subject to water conditioning, and soaked in hot steam or hot water above 90 ℃ for 3-5 minutes. Then use a rice mill or a horizontal degerming machine to crush the corn. The corn germ and husk fall off and are removed by an air separator. Corn is ground into fine corn flour with steel.
4. Add water to mix: add proper amount of water into the corn flour, and mix evenly in the mixer for at least 15 minutes to make the water permeate into the starch granules.
5. Molding: This is the key process of corn flour processing. The evenly stirred corn flour is directly put into the corn flour molding machine, and then heated, extruded and expanded to form. At the discharge port of the extruder, rice shaped particles are cut intermittently through a cutting knife. The rotating speed of the cutting knife must be adjusted properly, otherwise the corn flour is either too long or too short, and the shape of the corn rice should be similar to that of the rice.
6. Drying: The corn flour from the molding machine still has a large water content, which is easy to stick into blocks. It needs to stop cooling to make the stuck rice grains disperse, and then put them into the dryer for drying. The temperature in the dryer shall be controlled at about 200 ℃, and the moisture content shall be less than 5%.
7. Selection: Screen with a sieve with a hole diameter of 1.5mm to remove powder, broken rice, large particles and cohesive particles, so that the rice grains are uniform.
8. Packaging: The selected corn flour shall be packed in plastic bags with quantitative packaging immediately, and the packaging specification shall be determined according to the demand. Maize flour can be used in wheat flour, bean flour and other cereals to make "nutritious flour" rich in various nutrients.
How much does it cost to open a corn processing plant?
The initial investment for opening a corn processing plant with a daily output of 100 tons should be at least 100000 yuan (including equipment, labor, procedures and other inputs). What is the specific cost? It also depends on your actual investment scale.
How much is a set of corn grits processing equipment? What is the whole process flow? If you want to know more details about equipment configuration and site visit, you are welcome to visit the factory at any time. Address: North Area of Industrial Cluster, Lushan County, Henan Province. The manufacturer arranges a special car for reception and a special person to accompany you, so that you can enjoy excellent treatment. Huayu Wantong can purchase a complete set of equipment in a one-stop manner, and any problems in the later period can be solved in a timely manner, and the after-sales service is guaranteed throughout the whole process. website: //molecule-labs.com/